| Re Design from Metal to Plastic part
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| No. of parts reduced from 6 to 1 |
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scope |
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 Re-Design of Metallic components into Plastic component.
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Assy. updation as the design evolves.
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Inputs
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Solid model of the assembly along with Metal parts.
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Outputs |
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Re-Designed Plastic Component. |
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Modified corresponding components in Assembly .
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Design suggestions based on Assembly interactions
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Reduced no. of parts from 6 to 1.
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Product knowledge |
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Acquaintance to Design/drafting practices
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| Brake Pipes Cover design for VW Golf-5 car
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scope |
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Design of Heat Cover for Brake Pipes (VW Golf5 Car).
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Inputs
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Assembly of Cables and related Parts.
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Outputs |
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3D model of Heat Cover Design.
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3D models of Metal Clip design.
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| Drawing of all parts to calculate Volumes.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Design Achieved in single mould.
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Rigid clamping mechanism of Cover
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Simple Design of heat cover.
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In serial production
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| Lateral Air Register Concept design for B58 PSA
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scope |
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Concept Design of Lateral Air Register.
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Inputs
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Instrument Panel (IP), Drawing with input sections.
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Outputs |
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3D Models of the Concept Design
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Concept Design generated based on Assembly & molding constraints.
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Interaction with client for suggestions.
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Product knowledge |
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Familiarization with Air Register design standards.
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| Glove box cover concept design for B58 PSA |
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scope |
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Concept Design of Passenger Glove box Cover.
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Concept Design of Push-Push mechanism
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| Integration of Damper Mechanism.
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Inputs
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Instrument Panel (IP)
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| CAD models of Damper Mechanism.
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Outputs |
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CAD models of Glove Box Cover concept.
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CAD models of Push-Push mechanism.
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| Development drawings for all the parts.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Design of Push-Push mechanism lock.
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Product knowledge of Glove Box covers, Dampers. |
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| Ash Tray design for Door Arm Rest |
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scope |
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Design of Ash tray for Door Arm rest.
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Creation of Assembly drawing for the design.
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Inputs
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3D models of Arm rest & Ash tray cover surfaces |
| 3D models of surrounding data.
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Outputs |
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3D models of Ash tray design.
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Assembly drawing of the Ash tray design.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Ash tray Design suitable to passenger sides, front & rear.
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Simple Mechanism to operate container of the Ash Try.
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Product knowledge |
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| Rear Door Inner Panel Cover Design For Audi-A3 |
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scope |
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Design changes for rear Door Cover.
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Updating the Customer Drawing.
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Inputs
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Solid Models of existing Cover and Sheet Metal Panel.
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| Instructions / proposals to change the design.
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Outputs |
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New design data of Cover .
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Updated Customer Drawing.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Design involves closing complex surfaces.
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Product knowledge
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Acquaintance to Design/drafting practices
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| Bora Air Register Soft Air Flow Vanes Design
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scope |
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Design of Soft Air flow vanes.
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Inputs
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Horizontal Vane pack.
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| Housing, Cover
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Outputs |
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CAD models of Soft Air flow H-vanes pack.
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2D drawing for Soft air flow design.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Soft air flow is a new Concept of air flow.
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Maintained air Diversion of 70% towards passengers side and 30% towards the center of the car.
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Making Soft Air flow De-Mouldable.
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| Arm Rest Concept Design
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| Assembly Position |
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| Exploded View |
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scope |
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Finding out the New Concept Design of Arm-Rest. |
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Inputs
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Outer dimensions of the Arm-Rest.
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Outputs |
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Solid models of the New Concept Design .
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Simple design, can be De-mouldable without any slider.
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Arm-Rest can be stopped at any up word movement.
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| Storage Box Kinematics Creation
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| Closed position |
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| Open position
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scope |
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Simulation of Cover movement to check interference and fixation of limiting positions of the Cover opening and closing.
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Tracing of Gear profile based on pinion rotation.
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Inputs
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Solid model of the assembly.
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Outputs |
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Simulated model by using Kinematics
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New Gear Design.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Defining proper kinematics joints of mechanism to simulate movable parts.
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Finding out the Optimum path of Cover Movment.
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Tracing of pinion path to find out gear profile.
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| S-60 Volvo Cover Design Changes
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| S-60 Volvo Right Cover |
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| S-60 Volvo Central Cover |
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scope |
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Design changes to the cover of S-60 Volvo Central, Left & Right air registers to accommodate Bora Housings & vane packs.
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Inputs
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Solid models of the S-60 volvo & Bora air registers.
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Outputs |
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3D CAD models of S-60 Volvo covers & Bora Housings after necessary design changes.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Design suggestions based on Assembly interactions.
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Participation in design reviews from India
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Product knowledge |
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Acquaintance to Design/drafting practices
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| Cup Holder Concept Design |
| Open position
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| Closed position |
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scope |
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Concept Design of Cup Holder & mechanism.
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Inputs
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2D sketches of approximate dimensions.
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| 2D sketches of approximate cup holding mechanism
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Outputs |
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3D models of New Concept Design of cup holder.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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New kind of concept design executed for the first time at offshore.
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Achieved good Product knowledge.
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| Design of Air intake Duct with
integrated PRV
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scope |
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Duct design to integrate PRV |
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Development Drawing creation.
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Inputs
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CAD model of Old Design. & background data.
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Outputs |
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3D model of Simplified Design with PRV. |
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Development Drawing file.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Integrated the PRV in the Intake Duct.
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Simplified Design to get it done in a single mould.
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Completely done at offshore.
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| Re Design from Metal to Plastic part
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| B58 Lateral Air register RH Design |
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scope |
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Design of Lateral Air Register. |
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Creating customer Drawing to update the Design changes.
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Inputs
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Instrument Panel(IP) and Its surrounding parts.
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Outputs |
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3D CAD data of whole Design.
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Customer Drawing.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Complete design of assy & its parts done at offshore.
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Interaction with client for suggestions.
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Enhanced Air Register design & Product knowledge.
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| Heat Cover Design changes
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scope |
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Design change of the Duct design as new modification of Cable path.
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Customer Drawing update.
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Inputs
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Solid model of Old Design and its surrounding parts.
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Outputs |
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New design of Heat Cover. |
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Updated customer drawing.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Simple/Mouldable design.
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Merging of different section with smooth blend. |
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Checked for Toolabilty.
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| Creation of Kinematics mechanism |
| Closed position |
 |
| Open position
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 |
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scope |
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Simulation of Door movement to check interference and fixation of limiting positions of the Door opening and closing.
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Tracing of Gear profile based on pinion rotation.
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Inputs
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Solid model of the assembly.
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Outputs |
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Simulated model by using Kinematics
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New Gear Design.
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
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Defining proper kinematics joints of mechanism to simulate movable parts.
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Kinematics completely done at offshore.
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Tracing of pinion path to find out gear profile.
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| PRV retainer bar design changes
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scope |
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PRV Retainer bar & affecting areas Design changes.
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Customer drawing creation.
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Inputs
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3D data of PRV & its Surrounding parts .
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Outputs |
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3D CAD models of modified PRV & retainer bar design. |
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Customer Drawing.
|
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Hardware/Software used |
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IBM RS6000, Catia V 4.2.4 |
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Highlights
|
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Design generated based on Assembly & molding constraints.
|
| |
Interaction with client for suggestions.
|
| |
Acquaintance to Design/drafting practices
|
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